Project
Location
Sector
Project Overview
Mechanically Lined Pipe Testing for Corrosive Oil transport
North Africa
Oil & Gas
Our team was engaged in the testing and qualification of Mechanically Lined Pipes (MLP) designed for transporting highly corrosive oil in an offshore production environment. The project aimed to validate the integrity and performance of CRA (Corrosion Resistant Alloy) lined pipes used in deepwater operations. Each pipe had an outer carbon steel shell and an internal Alloy 825 liner — a combination engineered to withstand high pressure and aggressive fluid conditions.
Our Solution
Simulated Operating Conditions
Conducted hydraulic expansion of the internal liner to ensure secure mechanical bonding with the outer pipe wall.
Performed low-grip simulated reeling tests to assess liner stability during installation and operation.
Applied controlled heat treatment up to 240°C to replicate pipeline coating conditions.
Advanced Testing and Inspection
Inserted cameras to capture internal diameter (ID) variation throughout bending cycles.
Performed topography measurements to detect wrinkling or deformation of the liner.
Conducted hydrostatic pressure testing at 30 bar to evaluate system integrity under load.
Applied ultrasonic testing to detect hidden flaws and verify liner continuity.
Quality Assurance and Evaluation
Carried out full visual inspections post-bending, confirming absence of wrinkling or delamination.
Utilized laser tools and internal video recording to generate detailed inspection reports for each test cycle.
Key Outcomes
Successfully qualified MLPs for use in transporting corrosive fluids under high-stress offshore conditions.
Verified long-term structural integrity and corrosion resistance of the lined pipe design.
Contributed to the safe and cost-effective deployment of advanced pipeline technologies in deepwater production fields.